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Why Choose Polyester for Medical Textiles? Plus, Meet HTH 68A

As healthcare moves toward more sustainable, patient-friendly solutions, designers are rethinking the materials behind disposable medical textiles. Polyester is emerging as a preferred choice for these applications thanks to its recyclability, moisture resistance and compatibility with advanced bonding techniques.  

Fasteners play a critical role in both function and comfort, and choosing the right hook and loop system can make all the difference. Cue VELCRO® Brand High Technology Hook (HTH) 68A—a soft, polyester-based fastener built for modern medical textiles.  

Why Choose Polyester for Medical Textiles?

While nylon has long been a staple in hook and loop fasteners, polyester offers distinct advantages for disposable medical products:  

Mono-material compatibility – simplifies recycling and lowers environmental impact. 
Moisture resistance – maintains reliable performance in humid or high-moisture conditions.  
Weldability – enables fast, efficient ultrasonic bonding to polyester substrates. 
Softness and comfort – ideal for skin-contact applications, while maintaining high-quality performance. 

5 Reasons Polyester Supports Smarter Medical Design  

Polyester is shaping the future of disposable medical textiles. Its durability, recyclability and compatibility with advanced bonding methods make it a smart choice for OEMs focused on sustainability and performance. 

1. Regulatory Compliance and Biocompatibility  

Person lying in bed wearing a sleep monitoring device on his head that uses a hook and loop fastener.

Medical textiles must meet strict biocompatibility standards, including testing for skin-contact applications. Polyester is widely accepted in regulated environments, making it a reliable choice for components in these systems. 

2. Waste Management and Recycling Limitations  

Surgeon in sterile scrubs performing a medical procedure in an operating room with surgical instruments.

Many disposable medical textiles end up in landfills due to contamination and mixed-material construction. Polyester, especially in mono-material designs, offers a scalable solution with potential for closed-loop recycling.

3. Environmental Sustainability and Material Innovation  

Newborn baby swaddled in a soft white blanket lying on a pink sheet in a hospital or nursery setting.

Traditional materials like polypropylene and nylon are non-biodegradable. While biodegradable alternatives face sterilization and shelf-life challenges, polyester strikes a balance between durability and sustainability. Polyester is easy to wash and foam-free, making it ideal for medical use.

4. Cost of Production and Disposal  

Stacks of blue disposable medical textiles organized in a cleanroom facility for hospital applications and sterile packaging.

Polyester’s compatibility with heat-sealing and ultrasonic welding improves efficiency in high-volume production. These same properties are what make VELCRO® Brand HTH 68A an excellent choice for disposable hospital applications, such as monitoring straps and gown closures.

5. Performance and Comfort Trade-offs  

Premature baby in an incubator with a monitoring sensor and soft medical textile wrap around the foot for neonatal care.

Medical textiles must perform reliably under movement, moisture and heat while remaining comfortable for patients. Polyester delivers on these requirements with excellent moisture management, stretch recovery and softness—qualities that make it ideal for skin-contact applications.  


Introducing VELCRO® Brand HTH 68A: A Polyester-Based Fastener for Modern Medical Textiles 

Now that we’ve explored why polyester is ideal for disposable medical textiles, let’s look at how VELCRO® Brand HTH 68A brings these benefits to life. 

VELCRO® Brand HTH 68A fastener with extreme close-up of hook shape

VELCRO® Brand HTH 68A is a lightweight, flexible hook tape made from 100% polyester—an ideal choice for modern medical applications. This low-profile alternative to traditional nylon fasteners is designed for thin fabrics and disposable medical textiles, helping manufacturers create products that feel soft against the skin.

When paired with VELCRO® Brand loops such as 3707, 3905 or 01Q, it delivers a gentle, secure closure that’s perfect for sensitive skin contact. Plus, its ability to weld to polyester substrates supports mono-material designs, making it easier to meet sustainability goals and streamline production for efficient, cost-effective manufacturing.


VELCRO® Brand High Technology Hook 68A: Where Comfort Meets Performance  

Polyester’s versatility, regulatory acceptance and sustainability profile make it a compelling choice for OEMs developing next-generation disposable medical textiles. We invite design teams to explore these innovations and collaborate with us on solutions that meet both clinical and environmental demands.  

Ready for more innovative medical textiles?  

Contact us for samples, technical data sheets or consultation. 

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